Excavator Parts San Antonio - Excavators are important machines that are used in a variety of industries. They are extremely efficient in moving and transporting heavy loads within minutes. This industrial equipment is used in many industries including road work, bridge building, landscaping, construction and architecture. While tracked models are sometimes known as trackhoes, excavators go by many names including mechanical shovels, diggers and 360-degree excavators. There are many ways to utilize excavators and their associated attachments including:
• Material handling
• Construction
• Forestry
• Digging foundations, holes and trenches
• River dredging
• Mulching for forestry
• Brush cutting with a mower and hydraulic saw attachments
• Open pit and regular mining
• Snow removal with a snow blower and snowplow attachments
• Working with a pile driver for driving piles
• Landscaping and grading
• Drilling for rock blasting and footings with hydraulic drill or auger attachment
• Demolition with breaker, cutter and hydraulic claw attachments
An excavator is a popular kind of heavy construction equipment made up of particular parts. The stick or the dipper, cab, boom and bucket are located on top of the house which is a rotating platform. The house is located on top of an undercarriage that features either wheels or tracks. The steam shovels of yesterday have transformed into today’s excavators. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The hydraulic cylinders feature linear actuation making them different from excavators that are cable-operated, relying on steel ropes and winches instead.
Excavator Models
Hydraulic excavators come in a variety of different models and sizes. Compact and tiny models weigh in around two thousand pounds. The largest models conversely fall into the two million pound category.
Modern hydraulic excavators rely on engine power to operate three hydraulic pumps as opposed to mechanical drivetrain operations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. A low-pressure third pump delivers power to pilot the spool valves. This design offers less required physical effort for operating the controls. The three excavator pumps typically consist of a gear pump and two variable displacement piston pumps. These pumps are arranged in the excavator in a variety of formats depending on different manufacturer models.
The House and the Undercarriage
The house and the undercarriage make up the two main portions of the machine. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. The house and the undercarriage are connected via a pin. High-pressure oils are supplied to the tracks on the hydraulic motor via a pin axis found on the hydraulic swivel. This setup enables the machine to traverse 360 degrees freely.
The house is available in a variety of configurations and is attached to the main boom. Mono booms are among the most common. This kind of boom offers zero movement other than up and down motions The knuckle boom enables the machine to move right and left in line. Typically an option on compact excavators, the booms’ base has a hinge option that enables it to pivot one-hundred and eighty degrees independently to the house. There are triple articulated booms available on specific machines.
A dipper arm is attached to the end of the boom. This arm creates the necessary digging force to drag the bucket through the ground. The stick length is optional depending on if reach or breakout power is needed. Shorter stick models are often utilized for breakout power jobs while longer stick models are used to complete extensive reach situations. At the end of the stick, the bucket is attached. A mud bucket refers to a wide bucket that has a straight cutting edge for cleanup applications and leveling and where teeth are not required. General-purpose bucket designs commonly are used to break up hard ground and difficult rocks, with their side cutters and hardened teeth that are typically smaller and stronger. There are many different buckets of varying sizes for different applications. There are many attachments used for crushing, boring, cutting, lifting, ripping and more.
Before the 1990s, the excavating machines were outfitted with a conventional counterweight that was located at the back of the equipment. This design enabled the machine to conquer more digging force and lifting capacity. As one can imagine, this became cumbersome when working within confined spaces. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces.
The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Certain excavators have switches to allow the operator to decide on which configuration they want to use during operation.
Regular excavation and bucket jobs have been surpassed by hydraulic excavators. Many attachments including an auger, a grapple or a breaker have become common hydraulic powered attachments. Some models come with a quick coupler feature to increase efficiency while simplifying the attachment mounting process. Excavators often work beside loaders and bulldozers. Most of the compact-sized excavator models have wheels and a backfill or dozer blade. The horizontal dozer blade attaches to the machines’ undercarriage. It is commonly employed for leveling and pushing items into a hole.
8 Main Excavator Types
There are eight main kinds of excavators including the dragline, long reach, crawler, bucket wheel, backhoe, steam shovel, skid steer and suction.
Steam Shovel
Steam shovels are one of the original types of excavators. They utilized steam energy back in the day, while current models rely on diesel or electric motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This design allows the operator to push dirt away from the unit instead of pulling the earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe.
Backhoe
Backhoes are one of the most popular kinds of excavators. This equipment consists of a wheeled track base and large bucket that extends from an arm or boom above the ground. The operator can scoop earth toward the machine as the design has the bucket facing the operator’s cab. There are many kinds of excavators and sizes including heavy-duty applications such as dredging water and bridge construction to compact residential models ideal for backyard landscaping. The more compact units are ideal for accessing smaller spaces and this offers a 200-degree swiveling range for digging close to the machine.
Dragline Excavator
Dragline excavators are designed similarly to a backhoe and include numerous lines and cables to support the bucket pulling motion. The dragline design enables operators to obtain a longer reach while digging deeper compared to a traditional backhoe. The boom and cables allow users to work over unstable or wet ground and where a traditional backhoe would not work.
Skid Steer Excavators
Skid steers have buckets and booms that face away from the operator. This engineering enables attachments to reach over the cab instead of around the cab. This design makes skid steers useful for negotiating tight turns and narrow locations. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space.
Suction Excavator
Resembling a modern dump truck, these special excavators enable operators to use a large hose and vacuum technology to suck rocks and earth out of the ground. The material is transferred back to the truck. This machine makes it safer to dig around underground pipes and equipment compared to regular backhoes.
Crawler Excavators
Crawlers don’t rely on wheels, they run on two tracks. They are popular in the mining and construction industries. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in speed compared to other models but offer superior balance, flexibility and stability.
Long Reach Excavators
The long reach excavator showcases lengthier boom and arm components. They are ideal for hard-to-reach areas. The extendable arm offers more than 100 feet of horizontal reach. These machines are often used for demolition in applications working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting.
Bucket Wheel Excavator
These machines consist of a large front wheel that has built-in buckets and shovels. As the wheel rotates, rocks and dirt are scooped up in the buckets. The material is transferred to a conveyor belt that is part of the machine. The belt carries the material into a bin that may be part of the model or separate.