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Sooner or later, forklift components will wear and have to be replaced. Acquiring brand new parts can become a pricey undertaking so one more idea is to purchase used forklift parts. This can save much money eventually. It is a great idea to purchase used lift truck parts that have been remanufactured. These parts would guarantee that you are getting parts which will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Remanufacturing worn out or broken parts is a more cost effective way in general compared to rebuilding. With rebuilding parts, only the parts that are broken or worn out get replaced, which means that other wearable components might break down soon after purchase.
Remanufactured parts are cleaned after being taken apart and have the unusable components changed. This technique can offer the best assurance for used components. All wearable components are replaced regardless of age or wear which is another reason why remanufactured components in general function so much better. Whatever part within the part is new and this offers much longer life to the second-hand part. Based on the forklift components which are being redone, the cleaning process and the complete remanufacturing process will vary.
Testing and Replacing Components
After complete disassembly, the engines are oven cleaned. Various components of the engine like for instance rings, pistons, spark plugs, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are pressure washed, disassembled and oven cleaned. A complete inspection is done in order to check for any cracks. Bushings, seals and bearings are all replaced. Normally, the replacement components used on transmission components meet OEM specifications.
Wearable parts
A few forklift components like for example the alternator, the water pump, torque converters, the starter and steer axles can be quite serviceable after worn components are replaced. The electronic control in the electric lift truck is maintained by the control card. This card could even be reproduced with replacing all aged and worn out parts. Unlike different lift truck components the control card can only have the worn and aged parts replaced.
OEM Specs
Parts that are reproduced have to be meticulously checked upon reassembly to guarantee they are in good condition prior to being sold. When obtaining these parts, it is a good idea to make certain that they have undergone all of the proper testing and inspections. On certain bigger parts such as engines, transmissions and steer axles, OEM specification replacement parts must be used.
The dealer of used lift trucks and parts could guarantee that the reproduced components have met OEM specifications and that these parts meet industry standards. Many details go into remanufacturing used parts. This attention to detail offers more serviceability out of reproduced parts opposed to the components that were merely rebuilt.
