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Forklift batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The lift truck nameplate will state the exact truck voltage, the highest amp-hour capacity as well as the minimum battery weight. The forklift Operating Manual will also include the correct battery specifications meant for the lift truck.
There are two base type of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery or VRLA does not require any additional water. Sealed batteries on the other hand make use of a chemical reaction to be able to maintain proper fluid level during the life of the battery. A flooded battery requires water to be added frequently so as to ensure the correct electrolyte level in the battery.
The majority of lift trucks could accommodate a lot of various sizes of battery. If selecting the battery, it should be chosen to fit in the dimensions of the battery compartment. Most battery companies can supply a battery listing of right sizes which are suggested for your specific forklift.
With an electric lift truck, the battery is utilized as the truck counterweight and the lift truck capacity is dependent on the battery being a specific least weight. Follow the information specified on the lift truck nameplate to ensure you are utilizing a battery which meets least weight specified.
Chargers and batteries should be correctly matched to the specific battery that is being charged. This would help ensure that the charger has the correct amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity must be with ten percent of the amp-hour capacity of the battery to be able to guarantee the most efficient charging. Previous to starting the charging cycle, make positive the battery is first connected to the charger. Always verify the battery details like for instance the voltage, amp-hour capacity and battery weight with the details provided on the battery nameplate.
Always check when charging a battery that the right type of charger is being utilized. Most newer charging devices could be utilized so as to safely charge all types of batteries and will be labeled to accept all batteries. Using an older charger, for example in order to charge only flooded batteries can be unsafe if utilized for sealed batteries and damage to both charger and battery will occur. It is essential to first consult the instruction plate on the charger in order to be positive it can accept the type of battery you wish to charge.
For flooded batteries, it is significant to only add the necessary requirements of water when the battery has been charged. This practice will stop the spattering of electrolyte out of the battery when it is being charged.
Information designed for improving the battery's life consist of: maintain the fluid levels for flooded batteries and keep all kinds of batteries clean. Another rule to follow is after charging the battery to full capacity; allow it to rest for around an 8 hour period before using. Make use of an "equalizing" charge every 5th charge in order to keep all the cells renewed at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity previous to recharging.
There are lots of equipments that can be placed on a lift truck in order to monitor the state of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator when the battery has been discharged. There are more straightforward gas gauge meters offered too. Utilizing these monitoring devices will help avoid battery and truck damage from severely discharging the battery during use.
