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Inspect a Forklift
HRSDC and OSHA report that more than ten thousand workplace injuries connected to fork lifts occur each year. Operator error is the cause of many of these mishaps. Lack of appropriate equipment maintenance and inspection results in numerous others. Forklift maintenance and operation is not just the cause of personal injuries, but also of damage to property. Forklifts could damage building structures, overhead pipes and sprinklers, and other machines when utilized wrongly. The following day by day inspections should be performed so as to lessen the likelihood of forklift mishaps.
Before inspecting various fluid levels turn off the engine. Check these fluids: fuel, engine oil, hydraulic oil, brake fluid and coolant. The tires also need to be checked for signs of wear and tear. Check the air pressure in the tires. Check the condition of the forks. The load backrest should be attached tightly. Do a visual check of the top-clip retaining heel and pin. Then perform an inspection of the mast chains, hydraulic hoses, stops and cables. Ensure that both the overhead and finger guards are attached firmly.
The LP powered forklift has propane tanks that need to be inspected for rust, corrosion or damage. The battery's electrolyte levels and charge need to be tested periodically. Seat belts have to be inspected for wear and tear. Check to make certain the owner's instruction manual is stored on-board the forklift inside a storage compartment. Check the seat belt to make sure the latches are secure. Test the hood latch to ensure it is functioning as it should.
Start the forklift and listen to the engine noise to make certain there are no unusual sounds. If there are, investigate at once. Check the steering controls and the accelerator. The service brake and the parking break should be correctly functioning.
The tilt control and drive control must be inspected to guarantee proper functioning in both reverse and forward. Test the functioning of the lowering control and hoist, and the attachment control. Check the lights and horn. Then check the heater, defroster and wipers to make sure they are working smoothly. Check each gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance includes checking tires and replacing damaged or worn tires. Various types of forklifts are designed to be utilized with particular kinds of tires: polyurethane, solid or pneumatic. Tire kinds differ depending on factors like for example duration and frequency of use, load weight and ground surfaces. In order to change a forklift tire you would require the following tools: replacement tires, forklift jack and tire press. Replacing your forklift tires periodically is necessary to help prolong the equipment's lifespan.
Instructions
1 Methodically inspect the tires for signs of wear and damage. Make certain that the type of tire on the forklift is the correct kind. If the wear on the tire exceeds 40%, the tire must be replaced.
2 You should purchase spare or replacement tires.
3 After you have positioned the jack underneath the tire, slowly lift the forklift high enough which will enable you to easily remove the tires.
4 To be able to separate the tire from the rim, utilize the tire press and remove the old tire. Replace the tire with the new one and tightly secure. Lower the forklift, and after that move the jack to the next damaged tire and do the same thing.
5 A damaged tire may be fixed on site by a local repair company. If this is your first call, the repair company may provide a free estimate. If the tires are really big, you would require a stationary tire press. In that case, you should remove the tire and bring it to a repair shop.